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全自动印刷机
Automatic printing machine
一、产品介绍 Product introduction
一款针对小家电及LED行业开发的全自动视觉印刷机,高性价比,全新的硬件和软件系统,全面解决了市场上简易全自动印刷机的不稳定精度差的问题,核心部件采购原装进口,精度更高,稳定性更好,提高了生产效率和良品率,大大降低了客户成本,目前在深圳、中山、江苏、浙江等已大量实用于客户工厂。
It is a full automatic visual solder paste printer developed for LED industry and home appliance, with high cost performance and self-developed hardware and software system, comprehensively solves the problem of instability and poor accuracy of simple full-automatic printers in the market. The core components are imported with original packaging, which has higher accuracy and better stability, improves production efficiency and yield, and greatly reduces customer costs. At present, it is in Shenzhen, Zhongshan, Jiangsu Zhejiang has been widely used in customer factories.

三、功能特点 Functional features
1、 全自动在线式设计,uvw三轴校正
2、 所有轴都采用高精度的进口精密丝杆,提高设备运行精度及传运速度;
3、 MARK视觉校正系统,对PCB板位置拍照识别,确保贴片精度。
4、 操作简单:中英文图形操作界面,易于操作。编程简洁,可储存编辑好文件,
随意调用;
5、 维护方便:设计简洁,易于维护。更换配件成本低,维护成本低。
6、 整机软件、线路、硬件结构都由本公司自主研发,具有自主知识产权。
1. Automatic on-line design, UVW three-axis correction
2. All shafts adopt imported high-precision screw rods to improve the operation accuracy and transmission speed of the equipment;
3. Mark visual correction system is used to take photos of PCB position to ensure patch accuracy.
4. Simple operation: Chinese&English graphical operation interface, easy to operate. The programming is simple, which can store and edit files and call them at will;
5. Easy maintenance: simple design and easy maintenance. The cost of replacing parts and maintenance is low.
6. The software, circuit and hardware structure of the whole machine are independently developed by XJS with independent intellectual property rights.
四、应用范围Applications scope
各种LED产品、LED电源驱动、小家电电路板、数码产品等
Various LED products, LED power drivers, small home appliance circuit boards, digital products, etc
五、技术参数Specification
最大板尺寸 Maximum PCB size | 左右刷500mm(X)×370mm(Y)前后刷400mm(X)×370mm(Y) L: 500mm(X)×370mm(Y) W:400mm(X)×370mm(Y) |
最小板尺寸 Minimum PCB size | 80mm(X)×50mm(Y) |
PCB厚度 PCB thickness | 0.8-6mm |
翘曲量 Warpage | 对角线 1% Max.PCB Diagonal line 1% |
最大板重量 Maximum board weight | 12kg |
最大印刷速度 Maximum printing speed | 20秒 20 seconds |
平均印刷速度 Average printing speed | 15-20秒 15-20 seconds |
板边缘间隙 Board margin gap | 构型至3.5mm Configuration to 3.5mm |
最大底部间隙 Maximum bottom gap | 10mm |
传送速度 Transfer speed | 1200mm/秒(Max) 1200mm/s(MAX) |
距地面的传送高度 Transfer height from the ground | 900±40mm |
传送轨道方向 Transfer orbit direction | 左-右、右-左、 Left-Right,Right-left |
传输方式 Transfer mode | 轨道传输 |
电源 Power source | 220V, 50Hz |
控制方式 Control mode | PC电脑 |
压缩空气 Compressed air pressure | 0.65-0.75Mpa |
功率要求 Power consumption | AC220V±10%,50/60HZ,15A |
板支撑方法 Support method | 磁性顶针,等高块,专用的工件夹具,(选项) Magnetic thimble,equal high block,special tool fixture(optional) |
印刷头 Printing head control method | 电机控制 Servo motor control |
模板框架尺寸 Template frame size | 850mm×600mm |
刮刀类型 Scraper type | 钢刮刀/胶刮刀(角度45°/55°/60°按印刷工艺配选择) steel scraper/Glue scraper(angle 45°/55°/60°matching accordingto the printing process) |
刮刀长度 Scraper length | 220mm~520mm |
刮刀片厚度 Scraper thickness | 0.25mm (Diamond-like carbon Coating) |
换线时间 Product Change handle time | 少于10mins <10mins |
印刷模式 Printing mode | 单或双刮刀印刷 Single or double scraper printing |
平台调整范围 Platform adjustment range | X±10.0,Y:±10.0mm,θ:±2.0°. |
操作系统 The operating system | Windows 7 |
机器重量 Machine weight | 约1000Kg about1000kg |
外观尺寸 External dimension | L(2455mm)×W(1400mm)×H(1520mm)不含三色灯,显示器和键盘(Without lights,monitor and keyboard) |
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